Chemicals · Industry Solution

Quality for Chemicals

In chemical production, formulation precision, batch traceability and the safety-regulatory burden require every function to respect hazardous-material and blending discipline. Quality control at every stage of production. Incoming, in-process and final quality checks, quality plans, conditional approval, and device and calibration management work integrated with the production, warehouse and purchasing modules.

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Chemicals context

Why Quality works differently in Chemicals

In Chemicals, chemical production center on sector-specific concepts such as formulation, batch/lot traceability, safety data sheet (SDS). In chemical production, formulation precision, batch traceability and the safety-regulatory burden require every function to respect hazardous-material and blending discipline.

Qera ERP's Quality module is set up around how the chemicals sector works: Documents batch conformity with inbound, in-process and final analysis checks; quarantines out-of-spec batches.

When formulation (recipe) and scrap rates aren't calculated clearly, true product cost and blend consistency can't be controlled.
Without batch/lot-level traceability, finding affected production in a quality deviation or recall becomes hard.
When hazardous materials, shelf life and storage conditions aren't tracked, safety and regulatory risks arise.

Capabilities

How Qera Quality works in Chemicals

The core capabilities of the Quality module, described for the batch, lot and formulation needs of the chemicals sector.

Staged quality control

Inspect quality at every stage from raw-material acceptance to shipment with incoming, in-process and final quality control tasks.

Quality control stock

Track products awaiting quality control, approved and rejected separately to keep warehouse inventory accurate.

Quality control plans

Create plans specific to a product and process; standardize which tests are applied, tolerance values and procedures.

Quality card and conditional approval

Create quality cards for detected issues including problem definition, cause, corrective action and owner; manage borderline cases with a conditional approval mechanism.

Device and calibration management

Define measuring devices and their categories; track calibration schedules and receive automatic alerts for devices nearing their due date.

Quality reports and analysis

Analyze incoming-in-process-final control results; combine quality data with production data to identify the station or shift source of an issue.

Outcomes

What it delivers for your Chemicals business

What you see in chemicals operations once it is set up properly.

Defective material is separated at incoming inspection and does not enter production.
Quality checks follow defined plans, and results are recorded and traceable.
The calibration schedule is tracked, which keeps measuring devices accurate and compliant.
Defects are caught at an early stage, which lowers rejection and rework costs.

Explore further

Full details of the Quality module, the Chemicals sector page and other Chemicals solutions.

Module Quality module Review all of the module's capabilities and FAQs. Sector Chemicals sector An overview of all Qera solutions for Chemicals. For Chemicals Production Planning Explore the Production Planning solution in the Chemicals sector. For Chemicals Inventory & Warehouse (WMS) Explore the Inventory & Warehouse (WMS) solution in the Chemicals sector. For Chemicals Procurement Explore the Procurement solution in the Chemicals sector.

Let's plan Quality for Chemicals together

Get in touch for a demo tailored to the specific needs of the Chemicals sector.

Request a Quote Chemicals sector